Precision measuring center

Klingelnberg P40

TECHNICAL DETAILS

Workpiece Data:
Module range: min. 0.3 mm – max. 20 mm (0.1 – 20 mm)
Helix / lead angle: min. 0° – max. 90°
Inspection diameter for gears between centers: max. 400 mm
Workpiece diameter: max. 490 mm
Vertical measuring range (Z-axis): 550 mm (700 mm)
Horizontal measuring range / rolling path (X-axis): ± 115 mm
Permissible mass moment of inertia: max. 5 kg·m²
Permissible workpiece weight: max. 300 kg
Center distance: min. 50 mm – max. 800 mm (50 – 1,000 mm)

Chart Recording:
Magnification: 50x / 100x / 200x / 500x / 1,000x / 2,000x / freely selectable
Longitudinal magnification: 0.5x – 1x – 2x – 4x – 5x – 10x – 20x

Machine Accuracy:
VDI/VDE 2612 Part 1 and 2 as well as 2613 Group I
At +18 °C to +22 °C, reference temperature 0.5 K/h; 2 K/d; 2 K/m
MPEE₀ ISO 10360-2 (2010): 1.8 + L/450 mm
VDI2631 Radial guideway deviation: 0.2 µm
Roundness Ø100/L: 0.3 µm
Flick 15W/U/L: 1.5 µm
Flick 50W/U/L: 1.5 µm
Straightness Ø70/L: 0.4 µm
Coaxiality: 1.2 µm
Total runout: 1.5 µm

Machine Accuracy
At +15 °C to +35 °C
Reference temperature: 2 K/h; 12 K/d; 2 K/m
MPEE₀ ISO 10360-2 (2010): 1.8 + L/250 mm
VDI2631 Radial guideway deviation: 0.4 µm
Roundness Ø100/L: 0.5 µm
Flick 15W/U/L: 1.8 µm
Flick 50W/U/L: 1.8 µm
Straightness Ø70/L: 0.6 µm
Coaxiality: 1.4 µm
Total flatness runout: 1.8 µm

Evaluation Software:
Spur gears – external and internal helical gearing up to 60°
Standards: DIN 3960 / 3962, free tolerances, AGMA 2015, ANSI B92.1, DIN 5480, ISO 1328:1995, JIS B1702:1998, JIS B1702:2016, GBT 10095:2008, ISO 1328:2013
Functions: Profile and flank line, tooth thickness variation, pitch and two-ball measurement, crowning, bevel, trapezoidal and bevel gear teeth
Root and tip circle measurements, determination of tip and root diameter over up to six teeth or up to four teeth at three measuring heights or all teeth at one height on a special measuring sheet

Gear Measurement
Contact pattern measurement: 3 x profile and 3 x flank line
Topography: 10 profiles x 10 flank lines (30 x 30 grid points)
Measurement of all teeth on separate special measuring sheet
Block gear measurement: up to 10 gearings
Alignment measurement: up to 6 gearings and apex determination
Storage formats: ASCII format, ASCII mka file, ASCII csv file (grid point deviation)
Storage capacity: up to 5,000 workpiece measurement programs

MACHINE DETAILS:
Net weight incl. standard equipment: approx. 2,150 kg
Net weight with active vibration isolation: approx. 2,550 kg

EQUIPMENT
- PC with software included (currently installed on machine)
- Measuring probe and extensions are included
- 2x calibration spheres
- Surface roughness standard
- 2x 3-jaw chucks for various diameters
- 1x measuring mandrel for aligning the upper and lower measuring tips
- Stand for dial gauge
- Driver fixture for a wider range of parts
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- Transport locks

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