Used Tetra Cap Applicator TCA45

Tetra Pak® TCA 45 TETRA PACK

Technical Specifications & Performance Data
The Used Tetra Cap Applicator TCA45 is a robust, single-head cap application unit from Tetra Pak®, engineered for reliable operation in beverage production environments and seamless integration within a used bottling line. Purpose-built for continuous industrial packaging, it offers steady output with precise cap application after filling and before packing.
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Manufacturer: Tetra Pak®
Model: TCA 45 TETRA PACK
Year of manufacture: 2004
Nominal speed: up to 7,500 bricks/hour
No. of heads: 1
Cap type: OEM code 4 (per manufacturer specification)
Rotation direction: OEM code 0 (per manufacturer specification)
Category: Capping Machine / Cap Applicator
Placement: downstream Tetra Pak filling, upstream final packaging
Container compatibility: Tetra Pack bricks with appropriate change parts
Typical products: water, juice, beer, wine, and other still beverages
Documentation: manuals available
Safety: integrated safety features included

Advanced Automation & Control Systems
Designed around an industrial PLC with a user-friendly HMI, the TCA45 facilitates stable, repeatable cap application. Recipe-based settings support format recall, and process alarms help operators maintain consistent performance. Torque control, cap presence verification, and fault diagnostics contribute to cap quality and minimize rework in high-speed beverage production.

PLC/HMI control for straightforward operation and monitoring
Automatic fault detection with guided troubleshooting
Integration-ready I/O for upstream filling and downstream packing synchronization
Electrical: built for standard industrial power supplies (details per manual)
Machine guarding with interlocked access doors and emergency stop circuits

Production Line Integration Capabilities
This cap applicator is well-suited to second hand or newly engineered used bottling line projects. It interfaces efficiently with infeed/outfeed conveyors, bottle orienters, fillers, and labelers, ensuring balanced line flow and minimal downtime.

Compatible with Tetra pak fillers.
Communication-ready for line control and buffer management

Machine Condition & Maintenance History
The unit is currently under maintenance, undergoing inspection and service to verify core functions and safety systems. Wear components are being checked and adjusted as needed to align with expected performance at up to 7,500 bricks/hour. OEM manuals are available to support commissioning, operation, and preventive maintenance schedules.
Operational Performance & Versatility
Optimized for consistent, high-quality capping, the TCA45 supports a broad mix of beverage formats common in industrial packaging. With suitable change parts, it can handle PET and glass bottles as well as aluminum containers, making it versatile for diversified production runs.

Suitable applications: water, juice, beer, wine, functional drinks, and similar beverages
Stable cap application to support product integrity and shelf-life
Gentle handling...