Insulating glass making machine

Glaston-Bystronic 2300 x 3500 mm R-L

Double glazing line R-L
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2300 x 3500
with gas press 2700 x 3500 mm cy 2012 upgrade with new a press
2004-2007-2012


Typical Components and Process
A standard Glaston Bystronic insulating glass line in this size range generally includes the following sequence of machines:
Vertical Infeed Conveyor Table: The initial loading point for the raw glass plates.
Washing Machine: Cleans the glass plates thoroughly, often using demineralized water (reverse osmosis).
Inspection System: Allows for visual quality control of the glass surface before assembly.

Assembly, Gas Filling, and Press Robot: This central unit assembles the glass panes with the spacer frames, presses them together, and simultaneously fills the unit with inert gas (e.g., argon) for enhanced insulation.
Sealing Robot: Automatically applies the secondary sealant (polysulphide or silicone) around the perimeter of the assembled unit to ensure durability and gas tightness.

The Bystronic IGL 2276 is a production line used for manufacturing insulating glass units. This equipment is associated with the production of double-glazing units and features components for washing, assembly, and gas filling.

Maximum Glass Dimensions: The line is designed to process glass plates up to 2300 mm x 4500 mm.
Minimum/Maximum Glass Thickness: It can handle insulating glass units (double or triple) with a thickness range of 15 mm to 60 mm.
Unit Weight: The line is capable of handling units weighing up to 1000 kg.
Configuration: The designation "R-L" (Right-Left) indicates the operational direction of the line.
Process Capabilities: The line is designed for automated production of rectangular insulating glass units, and some shaped units that comply with specific technical guidelines.

Glass Machinery Reconditioners

Washing Machine: A glass plate washing machine, such as the GW D 2300 VR 3 B 15, to ensure cleanliness before assembly.
Assembly and Frame-Mounting Station: An area where the washed glass plates are brought together and the spacer frames (e.g., Super spacer) are positioned.
Gas Filling Press: A press, such as the ZPG 2700 x 3500 mm, for the assembly of the glass units and automatic filling with inert gas.
Sealing Robot: An automatic sealing robot for applying the sealant (e.g., Polyurethane or Silicone) to complete the insulating glass unit.