Catalytic oxidation plant 6,000 Nm³/h

Kopf Holding GmbH katalytische Oxidationsanlage

Complete gas treatment and catalytic oxidation system with heat recovery – built in 2011

On behalf of our client, we offer a high-quality industrial gas treatment and catalytic oxidation system for sale.

The system was originally designed and built for the treatment of methane, hydrogen sulfide, and hydrocarbon-containing gas streams from a geothermal application. It is still fully assembled and can be inspected by appointment.

The system was taken out of service in 2015 in functional condition and subsequently decommissioned professionally. All components in contact with the process medium were emptied and cleaned. Since the decommissioning, the system has neither been operated nor regularly maintained.

A current functional test has not been carried out. Before recommissioning, a technical inspection and, if necessary, the modernization of individual components – in particular, the control and automation technology – are required.

Technical data

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Manufacturer: KOPF Holding GmbH (complete system)

Model: Customer-specific special system

Year of construction: 2011

Process air/exhaust gas flow rate: up to 6,000 Nm³/h

Methane conversion according to original design: 90%

Burner output: 250 kW

Waste heat utilization: up to approx. 370 kW thermal output

System scope

Vacuum degassing system
Hydrogen sulfide absorber
Vacuum compressor system
Water treatment
Catalytic oxidation system
Catalytic reactor up to 750 °C
Two-stage pre-filtration
Stainless steel main heat exchanger
Waste heat recovery heat exchanger
Gas burner
Frequency-controlled main fan
Dräger gas measurement technology
Siemens S7 control system with process visualization
Extensive measuring, control and safety technology

Documentation

Extensive original documents are available for the system, including:

Process description
Layout drawings
Piping and instrumentation diagrams (P&IDs)
Isometrics
Quotation and project documentation

The completeness of Ex certificates and pressure vessel documentation is currently being checked.

Condition

System completely assembled
Taken out of service in functional condition in 2015
Components in contact with the process medium emptied and cleaned
Not operated since decommissioning
Sale in current condition
Inspection possible by appointment

The system is particularly suitable for applications in gas treatment, methane oxidation, VOC/exhaust gas purification, biogas, landfill gas or comparable industrial processes.

Sale is on behalf of the client.

Technical data is provided to the best of our knowledge based on the available original documents. A current functional test has not been carried out. Errors, changes and prior sale are reserved.

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