Thermoplastic applicator

Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic applicator
Field of application
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The thermoplastic applicator applies a thermoplastic material to rectangular glass panes
rectangular glass panes as part of a production line for solar modules.
The plastic forms a seal to a second pane of glass, which is applied in a later step.
applied in a later work step.
The panes are fed, applied and removed on horizontally running belts/belt conveyors.
belts/conveyors.
The thermoplastic applicator is a highly technical machine that has to fulfill many
requirements with great precision. For this reason, you should only use
products (glass, sealant) that meet the specifications on the following pages.
the following pages. This helps to achieve high-quality and safe production.
production.
Performance and connected loads
Maximum transport speed: 18 m/min
Height of the glass running surface: 1100 mm
Height of the applied sealant line: 0.5 to 1.2 mm
Maximum width of the applied sealant line: 12.0 mm
Required constant pneumatic inlet pressure: 6.5 to 8.0 bar
Pneumatic operating pressure: 6.0 bar
Compressed air consumption in normal operation: 10 standard liters/min
Compressed air consumption when changing barrels: 500 standard liters/min
Average energy consumption per hour: 10 kWh
Working temperature of the sealant: 110°C to 130°C
Ambient conditions and emissions
Minimum ambient temperature: +15°C
Maximum ambient temperature: +35°C
Maximum relative humidity:: 75%
Noise level: less than 70 dB (A)
Requirements for the drums for the sealant
Design:
Material lidded container D18 according to DIN 6644 - with base (F1)
and smooth outer surface (jacket design, smooth).
Capacity: 216 liters
Inner diameter: 571.5 mm
Height: 874 mm
Minimum wall thickness: 1.25 mm
Machinable glass panes
Types of glass
Glass panes with a smooth surface can be processed
(float glass).
Dimensions and weights
Smallest dimensions Largest dimensions Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS
Thermoplastics based on poly-iso-butylene (butyl) can be processed.
The plastic must be flowable in the range of approx. 110°C to 130°C and have a defined viscosity curve.
viscosity curve.
Only use materials that have proven themselves in practice and that have been approved by the manufacturers of these materials and by Bystronic.
by the manufacturers of these materials and by Bystronic for your intended use.
intended use.
For detailed product descriptions and information on handling, storage and disposal of the plastic
disposal of the plastic used can be found in the information sheets
and safety data sheets provided by the manufacturers of the plastics.
Dimensions of gantry robot with glass conveyor
Height x width x depth: 2800 x 1890 x 2735 mm
Weight of the gantry robot: 850 kg
Weight of the glass conveyor: 1400 kg
Drum pump dimensions
Height x width x depth: 3320 x 1060 x 1200 mm
Weight (without drum): 850 kg
Weight (with drum): 1100 kg
Height H for drum pump FP1: 4400 mm
Height H for drum pump FP2: 4000 mm
Control cabinet dimensions
Height x width x depth: 2200 x 1800 x 600 mm
Weight: 450 kg
The applicator was used with the material butyl.
Condition: second-hand / used
From test laboratory, as good as new condition, only a few operating hours for testing!
Scope of delivery: (see picture)
(Changes and errors in the technical data, specifications are reserved!)
We will be happy to answer any further questions you may have on the phone.

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