Heating element welding machine for plastic

BRANSON Emerson HP60/40 Heizelementschweißen

Heater Element Welding Machine HP60/40 by BRANSON

The drive is hydraulic, supported by positioning and control systems. The machine is equipped with its own vacuum pump.

Usable Heating Plate Area: Width 600 mm x Depth 400 mm

Maximum Part Dimensions:
- Max. Part Width: 620 mm
- Max. Part Depth: 420 mm
- Max. Upper Part Height: 350 mm
- Max. Lower Part Height: 350 mm
(Combinations of part heights possible, depending on contour)
- Max. Working Temperature for contact process: 400°C

The machine's modular frame structure enables easy retrofitting and conversions. Side doors and the front door in the welding area are easy to open (for simple retooling). The automatic safety lift door ensures high operator safety. Temperature controllers on the operator panel are equipped with actual/target value displays. The operator panel is a Siemens PLC unit. Machine control is via Siemens PLC (S7-300 controller). The heating elements feature temperature sensors for temperature regulation and act as a safety shut-off in case of overheating. Locating pin systems on the tool clamping surfaces enable reproducible receptacle positions.

Advantages of Heater Element Welding Technology:
- Secure welding of parts with thin or varying wall thicknesses is possible
- Low rejection rate due to precise and reproducible weld joints
- Thanks to precise time control, temperature control, and force dosing, even sensitive parts can be welded
- Almost all thermoplastics can be welded with this process
- Different plastic types can be welded together (compatibility should be checked)

Technical Data:
- Power supply: 3 x 400 V AC + N + PE
- Power: 25 kVA
- Nominal current: 20 A
- Required supply cable cross-section: 5 (supply cables) each 6 mm²
- Required pneumatic connection: 6 bar

Machine Dimensions:
- Machine width approx. 1.22 m
- Machine width incl. operator panel approx. 1.8 m
- Machine depth approx. 2.1 m
- Machine depth incl. operator panel approx. 2.6 m
- Machine height approx. 2.4 m
- Machine height with raised safety door approx. 2.85 m (door open)

Weight: Approx. 2.2 t
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