Robopac Genesis Futura HS Pallet Winder (2023)

Robopac Palettenwickler

Overview

This Robopac Genesis Futura HS pallet winder was built in 2023. It has under 500 operating hours - technically close to new.

The rotating ring carries the pre-stretch carriage around the stationary pallet for high throughput without moving the load (see Capacity below). Delivered as a stand-alone unit with integrated roller conveyor, prepared for line integration over Ethernet TCP/IP.

Technical data

- Manufacturer: Robopac
- Model: Genesis Futura HS
- Year of manufacture: 2023
- Machine type: automatic rotating-ring stretch wrapper (pallet winder)
- Operating hours: less than 500 h
- Capacity: up to 92 pallets/h (13 wraps, H 1,000 mm), 77 pallets/h (17 wraps, H 1,600 mm), 70 pallets/h (19 wraps, H 2,000 mm)
- Pallet size: 800 x 1,200 mm
- Load height: 1,000 - 2,000 mm (incl. pallet)
- Load weight: 100 - 1,200 kg
- Conveyor height: approx. 550 mm; speed 15 m/min
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- Machine height: approx. 4,862 mm; hall height from 7,000 mm
- Pre-stretch: SCV-B carriage, electronically adjustable 150 - 400 %
- Stretch film: LDPE / LLDPE, 17 - 23 µm, roll width 500 mm, max. diameter 250 mm, core 76 mm, max. weight 20 kg
- Control: Siemens SIMATIC S7-1200 PLC, Siemens TP700 7" colour touch panel
- Wrapping programs: 15 (expandable to 64), 12 steps/recipe, 4 password-protected access levels
- Power supply: 400 V / 50 Hz, TN-S, control voltage 24 VDC
- Compressed air: 6 bar, dry, oil-free
- Documentation and HMI languages: German / English

Equipment

- High-speed rotating ring: power transfer to the pre-stretch carriage via sliding contacts, Wi-Fi commands
- Integrated roller conveyor with pneumatic pallet lifting station (SMC PL-D)
- Automatic film clamping, cutting and wide-band sealing unit
- Fixed vertical hold-down (top press unit) stabilises the load during wrapping
- Roping device gathers the film web from below
- Photocell for automatic pallet-height reading, plus a pre-scan photocell with 3,800 mm reflector mast
- Inverter-controlled IE3 motors, SEW geared, IP55, FESTO pneumatic components, SICK photocells
- Siemens Scalance S615 VPN / firewall router and Scalance XB005 Ethernet switch, TCP/IP link to up-/downstream machines
- Safety: Reer Safegate SMPO 1803 light curtain, fenced enclosure, dynamic fall protection on the ring
- Operator panel separate from the main switch cabinet, plus remote control unit with emergency stop
- R-Connect remote monitoring hardware: cloud portal for production data and teleservice
- TPM package (centralised lubrication points, maintenance intervals on display), integrated HMI troubleshooting
- Complete documentation on USB stick and in print: operating / maintenance manual, wiring / pneumatic diagrams, spare parts catalogue, layout

Condition

Used - almost as new, no visible production wear. Still installed and under power; inspection in operation on request. Sold without warranty.

Availability

Immediately. Location: Germany. Handed over dismantled and packed (EXW).