WEINIG + ABB Robot automatic gluing and sizing line

WEINIG PowerMat 2400+ ProfiPress T 5500 HF

AUTOMATIC WEINIG LINE FOR GLUING AND FORMATTING SOLID WOOD PANELS AND TABLETOPS

Net price of the line: 1,099,000 EUR

Basic information – line components

1. Automatic loading system
Model: IBR 760
Manufacturer: ABB
Device type: Four-axis robot – automatic loading for the planer feeder
Year of manufacture: 2023

2. Flat chain magazine
Model: FEEDER WF 60
Manufacturer: WEINIG (Germany)
Device type: Flat chain magazine at the planer
Year of manufacture: 2018
Year of upgrade: 2023

3. Moulding and planing machine
Model: POWERMAT 2400
Manufacturer: WEINIG (Germany)
Device type: Planing and profiling machine
Year of manufacture: 2018
Year of upgrade: 2023
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4. High-frequency gluing press
Model: PROFI PRESS T 5500 HF
Manufacturer: WEINIG (Germany)
Device type: High-frequency wooden panel gluing press with two HF generators
Year of manufacture: 2018
Year of upgrade: 2023

5. Cross-cut saw
Model: KT 2234035
Manufacturer: WEINIG (Germany)
Device type: Cross-cut saw with transverse conveyor
Year of manufacture: 2018
Year of upgrade: 2023

6. Longitudinal saw
Model: KT 2234979
Manufacturer: WEINIG (Germany)
Device type: Lengthwise formatting saw with automatic angle transfer station and powered outfeed roller conveyor
Year of manufacture: 2018
Year of upgrade: 2023

A) Line composition and equipment:
• ABB IBR 760 robot automatic loading system with loading cell
• Automatic system for collecting separators between lamella layers
• WEINIG FEEDER WF 60 flat chain magazine
• WEINIG POWERMAT 2400 planing and profiling machine
• Belt conveyor behind the planer with installed end stop and two ejectors
• Automatic glue application station with precision gluing head
• Diaphragm vacuum pump for drawing adhesive from 1,000 l IBC tank
• High-performance lamella stacking system
• Accumulating table with aligning pusher and upper pressure unit
• WEINIG PROFI PRESS T 5500 HF press with two high-frequency generators
• Mechanized components following PPT 5500 press
• Cross-cut saw with transverse conveyor
• Lengthwise formatting saw with automatic angle transfer station
• Powered outfeed roller conveyor
• FAMAD DBNA-40T DUO scissor lift table (6,000 x 1,300 mm) near formatting saw
• Roller buffer storage for glued panels – buffer fields: 40 running meters

B) Material dimensions and range
• Input wood length: 1,200 – 5,500 mm
• Material width: 35 – 180 mm
• Material thickness: 18 – 45 mm

Performance:
• ABB Robot: 1,000 mm/s
• WEINIG WF 60 magazine: up to 40 cycles/min
• POWERMAT 2400 moulder: up to 60 m/min
• Press output depends on element dimensions and glue setting time

Drive and power consumption
• ABB Robot: 7 kW
• WEINIG WF 60 Magazine: 1.1 kW
• WEINIG POWERMAT 2400: 112 kW
• PROFI PRESS T 5500 HF: 140 kW
• Cross-cut saw: 13 kW
• Lengthwise saw: 13 kW

Media requirements
• Electricity: 400 V / 3 phase
• Chip and dust extraction
• Compressed air
• Internet

C) Line application

The WEINIG automatic line is designed for industrial production of solid wood panels and tabletops.

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