Thermoforming machine

COMI BL 2200x900x600-NG-EL-PF-DX

Used for the production of inner liners, vacuum forming machine BL 2200x900x600-NG-EL-PF-DX, year of manufacture 2013, serial number C1091, voltage 380V-N-50Hz+PE.

Machine Specifications Summary

Forming & Sheet Dimensions

Maximum inside frame dimensions: 2205 × 905 mm

Mould base maximum size: 2200 × 900 mm

Mould base minimum size: 700 × 500 mm

Maximum sheet size: 2290 × 960 mm

Minimum sheet size: 790 × 560 mm

Maximum mould height: 850 mm (600 + 250 mm)

Maximum formed part height: 600 mm

Maximum sheet stack height: 1000 mm

Sheet support stack height: 144 mm

Electrical Power Requirements

Upper heating power: 93.8 kW

Lower heating power: 80.3 kW

Forming motors: 23.2 kW

Sheet conveyor motor: 4.6 kW

Transport support regulation motors: 0.6 kW

Sheet centering device motors: 0.36 kW

Sheet pick-up motors: 3.0 kW

Cooling fan motor: 5.5 kW

Extraction fan motor: 0.25 kW

Unloading transfer motors: 3.0 kW

Guillotine group motors: 8.1 kW

Conveyor belt motor: 0.75 kW

Thermoregulator units: 25.65 kW

Chiller unit: 16.25 kW

Ancillary equipment maximum consumption: 3.89 kW

Maximum installed power: 269 kW

Typical operating power (50% load): 135 kW

Pneumatic System

Forming tank capacity: 2 m³/cycle

Pneumatic system pressure: 600 kPa

Air consumption (VGS): 0.85 m³/cycle

Air consumption (movements): 0.35 m³/cycle

Air consumption (cooling): 0.90 m³/cycle

Air consumption (pressure forming at 200 kPa): 3.2 m³/cycle

Total air consumption: 4.85 m³/cycle

Mechanical Characteristics

Forming platen closing force: 400,000 N (400 kN)

Maximum mould + reduction frame weight: 2,200 kg

Machine weight: 30,000 kg (30 tonnes)

Water Chiller Unit

Chiller tank capacity: 240 litres + piping

Water inlet pressure: > 0.1 kPa

Water outlet pressure: 0 kPa

Water inlet temperature: 20 to 25 °C

Utilities Required

Electrical supply: 269 kW installed load

Compressed air: 600 kPa pressure, 4.85 m³/cycle consumption

Cooling water: 20-25 °C inlet temperature

Chilled water tank: 240 litres minimum capacity

Fully automatic thermoforming machine designed to shape plastic sheets up to 2200 × 900 mm with a maximum forming depth of 600 mm, suitable for high-capacity industrial applications.

Thermoformer details:

Forming area 2200mm x 900mm

Max forming depth 600mm

3x loading stations.

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1 x heating station. - (pre-heating, final heating, upper and lower elements) ceramic/quartz infrared elements

Pressure and vacuum forming operation.

4 x side trimming presses. (rotary) Guillotine.

Scrap collection end station.

Automation: Fully automatic batch processing with operator control panel featuring manual/automatic modes. Industrial-grade construction with multiple access doors, observation windows, and integrated ventilation heat management.

Applications -

High-throughput environments; this COMI machine is ideal for producing refrigerator liners, door panels, containers, and other thermoplastic components where consistent quality, large sheet handling, and repeatable forming cycles are essential.

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