Wash tunnel with robot

WEBER CEEVER KUKA

WEBEN / CEEVER Washing Tunnel with Robot, Conveyor, and Inspection System
Manufacturer: WEBEN / CEEVER

Application: Automated parts handling downstream of a press (press not included), washing, drying, and quality control

Description:
This system is an automated solution for retrieving and transferring parts from an upstream press. Robots pick up the parts and move them via a conveyor and transport system through an industrial washing tunnel (wet cleaning), followed by an inspection/measuring system for quality assessment. The complete process chain is designed for continuous operation, integrating robotic handling, washing process, conveyor technology, and automatic quality decision (OK/NOK).

Technical Specifications – Washing Tunnel
Year of manufacture: 2021
Cleaning process: spray-spray system (water-based), air blow-off, hot air drying
Max. workpiece dimensions: length 1,400 mm
Max. workpiece dimensions: depth 2,000 mm
Max. workpiece dimensions: height 10 mm
Max. workpiece weight: 12 kg
System dimensions: width 3,000 mm
System dimensions: depth 35,500 mm
System dimensions: height 3,400 mm
Weight (empty): 20,000 kg
Weight (operational): 27,000 kg
Material in contact with media: stainless steel AISI 304
Washing tank volume: 4,000 liters
Washing tank heating: electric 80 kW
Rinse tank volume: 2,500 liters
Rinse tank heating: electric 40 kW
Washing pump: 2,000 l/min, 6 bar, 30 kW
Rinse pump: 900 l/min, 6 bar, 15 kW
Washing filtration: 4 bag filters, 100 µm
Drying: electric 48 kW
Electrical connection: 380–400 V / 50 Hz / 3 Ph + N
Lsdpfx Acsy Ein Ueyeag
Total connected load washing tunnel: 385 kW
Compressed air for automation: 6–8 bar, 1/4" connection
Compressed air blow-off: 6–8 bar, 4 connections, approx. 30,000 Nm³/h consumption, 1 1/4" connection

Technical Specifications – Robot, Conveyor, and Inspection System
Control: Siemens PLC S7-1500 1517F
Operator panel: Siemens TP1900 Comfort
Robot: KUKA KR50 R2500 IONTEC with KRC4 (multiple robots in line)
Conveyor technology: multiple conveyor lines / transport zones
Max. conveying speed: up to 24 m/min
Inspection system: laser measuring system with automatic OK/NOK evaluation and sorting

Location: EU

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