Highway Guardrail Roll Forming Line

BOSPORAS MACHINERY | AYIKA HG-RF

Complete and turnkey roll forming line for highway guardrail and road safety barrier production with multiple profile options.

Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.

This guardrail roll forming line is designed for the production of highway safety barriers and road protection systems with high precision and efficiency. The system provides a complete turnkey solution from coil feeding to finished product stacking. The line is engineered for continuous production, ensuring stable operation, consistent product quality and long-term reliability in demanding industrial environments.

PRODUCTION CAPABILITY

The system can produce various guardrail and support profiles:

2-Wave (W Beam) Guardrail
3-Wave Guardrail
C Post Profile
Sigma Profile
Omega Profile
Ray A & Ray B Profiles

LINE CONFIGURATION
The production line consists of:
Hydraulic Decoiler (10 Ton capacity)
Straightening Servo Feeder
Hydraulic Press
Stamping Die & Punching System
Roll Forming Machine
Flying Shear Cutting System
Conveyor System
Automatic Stacking System

ENGINEERING FEATURES
High precision roll forming system
Servo-controlled feeding for accurate punching and forming
Heavy-duty machine structure for continuous operation
Modular and customizable line configuration
Advanced automation system (PLC & HMI controlled)

OPERATIONAL ADVANTAGES
Turnkey production solution
High production efficiency
Consistent product quality
Flexible profile production capability
Short lead time compared to European manufacturers

OPTIONAL CONFIGURATIONS
Different profile designs and tooling options
Automation and control system upgrades
Integration with coil processing lines
Custom engineering solutions

APPLICATION AREAS
Highway safety systems
Road infrastructure projects
Construction and public works
Industrial barrier systems

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