Butt welding machine

IDEAL BAS 050-11

Processes bi-metal, carbide, wood, and stainless steel saw blades up to 50 mm wide, with a 6-stage welding current control for a wide range of blade dimensions and materials. A hydraulic tensioning device on both sides – operated via a foot switch – keeps both hands free for blade positioning and ensures reliable electrode contact with up to 10 kN of clamping force. Equipped with the GTR pyrometer option: the annealing temperature is set and monitored contactlessly according to a pre-defined recipe, and the process cycle ends automatically for reproducible, operator-independent welding quality. The machine is from 2019, is in very good condition, is water-cooled, and is ready for immediate use in production.

Manufacturer and model: iDEAL BAS 050-11
Rated power (ED 50%): 4.5 kVA
Secondary voltage: 2.6 – 4.4 V (6 stages)
Clamping force: 10 kN (hydraulic)
Maximum compression force: 2.2 kN
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Machine weight: approx. 180 kg
Hydraulic tensioning, operated via foot switch
Pyrometer (GTR): yes (temperature display on the touch panel)
Connection voltage: 380 – 419 V
Bi-metal/carbide saw blades: 6×0.6 – 34×1.1 mm
Wood saw blades: 6×0.4 – 50×1.0 mm
Stainless steel saw blades: 6×0.4 – 25×0.5 mm
Blade dimensions: 6×0.4 – 30×0.6 mm
Blade steel S235JR: max. cross-section 75 mm²
Blade steel X5CrNi18-10: max. cross-section 40 mm²
Pyrometer / GTR: The integrated pyrometer (GTR) enables contactless temperature measurement during the annealing process. The target temperature is pre-defined in a recipe and displayed on the panel – the annealing cycle ends automatically when the set temperature is reached, eliminating operator-dependent variations and ensuring consistent welding quality.

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