Rod machining center

Schirmer ALU-BAZ COMPOSITE

System Description
• Cutting of aluminum profiles.
• Milling operations.
• End-face processing of profiles.
• Acquisition and provision of production data.
Profile processing is performed via CNC-controlled machining units.

Feeder magazine: approx. 15 profiles at 100 mm profile width.
Max. profile length: 7,500 mm
Min. processable remaining length: 1,000 mm
Positioning speed: 100–250 m/min
Min. finished part length: 350 mm
Max. finished part length: 7,500 mm
Max. machining width: 250 mm
Max. machining height: 150 mm
Min. machining width: 40 mm
Min. machining height: 40 mm

Gripper adjustment
• Adjustment of the gripper in the Y and Z directions
• Control via two servo axes

Bar start measurement
• Bar start measurement using a light barrier
• Monitoring of correct profile length

Height measurement
• Automatic height measurement to determine profile tolerances.
• Software-assisted correction of necessary machining lengths.

Width measurement
• Automatic width measurement to detect profile tolerances.
• Software-assisted correction of machining positions.

CNC main machining station
Design: Ring module "Circular"
Machining axes: 3 servo axes
Rotational movement: 360°
Number of milling units: 6
Milling spindle max. speed: 24,000 rpm
Spindle power: 4 kW

Machining functions
• Multi-sided profile machining.
• CNC-controlled milling operations.
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• Automatic positioning of machining units.
• Tool breakage monitoring.

Saw, type: SUA 1
Number of saw units: 1
Design: 4-axis version
Swivel range: 45°–135°
Maximum saw blade diameter: 600 mm
Motor power: 2.2 kW

3-axis machining station "Kämpferfräse Alu"
Axes: 3
Milling motor power: 4 kW
Speed range: 3,000–12,000 rpm
Max. cutter diameter: 160 mm
Tool change: Automatic
Tool positions: 9

Machine HMI
• 3D machine visualization
• Display of machining programs
• Collision check
• Programming interface
• Data management
• Interface management
• Re-optimization
• Provision of production data

Software: UniLink
• Acquisition and provision of machining data.
• Interface between upstream data processes and machine control.

BDE/BDA
Software extension for operational data acquisition and operational data analysis.
• Part counting.
• Cycle time recording.
• Production time recording.
• Material shortage alerts.
• Tool counting.
• Status messages.
• Production data management.

Labeling
Automatic labeling system, type Sato
• Automatic label printing
• Automatic application of labels
• Side labeling of the profiles
• Integration into the machining and transport process

Profile transport and disposal
Special transport
• Inline design.
• Overall length: 7,500 mm.
• Material transport behind the machining stations.

Scrap material transport
• 2 conveyor belts for aluminum waste.
• Arrangement in the machine area of the SUA-1 saw.
• Removal of the aluminum waste generated during sawing.

Waste bin
• 1 waste bin under the Circular ring module.
• Manual cleaning.

System performance
Reference component Specified machining time
Double-winged window with mullion: Approx. 12 min. 40 sec.
F30 door: Approx. 10 min. 20 sec.
Facade element: Approx. 18 min.
The calculation is performed under the conditions described in the original document.
Specified deviation of the calculated performance data: ±5%.

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