Double spindle milling machine

Five Star THM 460

FIVE STAR THM-460
Horizontal dual-head milling machine with indexing axis
Ideal machine for milling and chamfering P-plates for toolmaking from 4 sides in one clamping.
Basic technical equipment:
Control system
- FANUC 0i-MF
- User-friendly touch screen, 10.4" color display
- Dialog-supported data input
Machining capacities
- Workpiece length min./max.: 20 - 460 mm
- Workpiece width min./max.: 20 - 460 mm
- Workpiece height min./max.: 12 - 150 mm (opt. 180 mm)
- Workpiece corner chamfer Cmax.: 10 mm
Travel paths
- X-axis (machine table): 620 mm
- Y/Z-axis (infeed axis/headstock): 330 mm / 330 mm
Drive power of the axes
- X-axis motor: 2.5 kW
- Y/Z-axis motor: 1.4 kW
- B-axis motor: 1.4 kW
Speeds
- Rapid traverse X (machine table): 15 m/min
- Rapid traverse Y (infeed axis): 10 m/min
- Rapid traverse Z (headstock): 10 m/min
- Manual feed: 0 - 1,500 mm/min
- Automatic feed: 0 - 5,000 mm/min
Main spindles
- Two horizontally opposed milling spindles,
designed for heavy-duty cutting
- Drive type: Belt drive
- Speed range: 100 to 1,000 min-1 each
- Drive power: 11 kW each
- Spindle interface: 2" / Ø50.8 mm each
- Oil-cooled with separate spindle oil cooler (optional)

Tools (standard)
- Cutter head: Ø160 mm (opt. Ø200 mm) Note: Tools not included in the standard scope of delivery!
Rotary axis (B-axis)
- Indexing: (standard 5° pitch)
- Indexing angle: 0°, 45°, 90°, 135° and 180° (for 2-sided machining)
- Table size: Ø320 mm
- Max. Max. load: 320 kg
Workpiece alignment
- 90° stop for easy positioning of the workpieces by the operator
- Automatic measuring unit for detecting the workpiece position
Guides
- X-axis: Linear roller guide
- Y-axis: Flat guide, TURCITE-B coated
- Z-axis: Flat guide, TURCITE-B coated

- 2 chip spirals (left and right) in the machine
- Automatic spiral chip conveyor

Miscellaneous
- Central lubrication oil / air
- Switch cabinet with heat exchanger
- Machine sheet metal partial cladding
- Support work table
- Hand tool box
- LED work light
- 3-color warning light
- CE declaration of conformity according to European directives

Machine dimensions and weight
- Machine size: 2,800 x 3,410 x 2,200 mm
- Machine weight: approx. 7,500 kg

Spindles
- Power-Up spindle motor 15kW

- Spindle interface 1-7/8" each, suitable for face cutter head Ø200 mm
arbor diameter: Ø47.625 mm

tools
- Face cutter head Ø200 mm, MAROX-Tools Taiwan
Type: SE545R/L0810, DC200
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Rotary axis (B-axis)
- Indexing axis, 5° increments, standard option
Indexing angle: 0°, 45°, 90°, 135°
Table size: Ø320 mm
Max. Load capacity: 320 kg

Compressed air, coolant and chip management
- Chip compressed air nozzle, 1 piece each, external to the spindles, standard option
(metal compressed air articulated tube)

- Coolant system with separate cooling lubricant tank and low-pressure pump, as well as paper filter, tank capacity: 600 liters
Filter capacity: 80 l/min.

- Chip spirals (left and right) in the machine, standard option
- Automatic hinged belt chip conveyor

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