Duplo 600i automatic stitching line

Year: 2017 (November)

Condition: perfect

Counter condition: only 1.5 M

- Inspection possible
- Available - immediatley

Configuration:

- 2 x Tower DSC 10/60
- 1 x stitching and folding unit DBM 600
- 1 x front trimmer DBM 600T
- 1 x long delivery
- 1 x jogger
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Technical Specification - Duplo DSC 10/60

(gathering towers)

- Paper Size and Media
- Minimum size: approx. 120 × 148 mm
- Maximum size: approx. 350 × 500 mm
- (up to 350 × 610 mm for some versions)
- Paper weight:
- standard: approx. 52–300 g/m²
- coated paper: approx. 79–300 g/m²
- Media types: loose sheets, folded sheets, cross-folded sheets

Capacity and Performance

- Bin capacity: approx. 60–65 mm per station
- Collating speed: up to 9,000–10,000 sets/hour (depending on configuration)
- Inline production speed: approx. 4,000–5,000 booklets/hour

Feeding and Transport System

- vacuum belt feeding with air separation (Air Management System)
- Error detection: double sheet detection, missing sheet detection, paper jam detection
- Additional features: automatic calibration for different paper types

Technical Specification - Duplo DBM-600 / DBM-600T

(Stitching & Folding Unit – 600i Booklet System)

- Paper Size and Media
- Sheet size (min.): approx. 105 × 170 mm
- Sheet size (max.): approx. 356 × 508 mm
- (up to 230 × 610 mm for long sheets)
- Supported formats:
- A4, A3, B4, B5, Letter, Legal (various orientations)

Capacity and Performance

- Production speed: up to 5,200 booklets/hour
- 2-up production speed: up to 9,000 booklets/hour (with trimmer)
- Folding capacity: up to 30 sheets (80 gsm)
- Stitching capacity: up to 50 sheets (80 gsm)
- (approx. 5 mm thickness, depending on paper)
- Maximum booklet thickness: approx. 6 mm (≈120 pages)

Stitching System

- Number of heads: 2 standard (optional 4 stitching heads – not included)
- Stitch types: saddle stitching, side stitching, corner stitching
- stitch & fold / fold only
- Stitch head type: Hohner 43/6S
- Stitch distance (1-up): approx. 60–320 mm

Booklet Formats

- Finished booklet size (1-up):
- max: approx. 350 × 254 mm
- min: approx. 120 × 75 mm
- Untrimmed booklet size:
- max: approx. 356 × 254 mm

Trimming Unit - Duplo DBM-600T

- Face trimming (standard):
- adjustable trim range
- head & foot trimming
- 2-up processing capability
- trim range: approx. 2–60 mm

Folding System

- Type: automatic roller folding system
- Adjustment: fine tuning from approx. 0.1 mm

Control and Automation

- Control system: PC-controlled interface
- graphical user interface (GUI)
- Automation features: fully automatic setup, job memory and recall
- quick changeover between jobs

Electrical and Physical Data

- Power supply: 220–240 V, 50/60 Hz
- Power consumption:
- DBM-600: approx. 465 W
- DBM-600T: approx. 645 W
- Dimensions (DBM-600): approx. 1848 × 929 × 1227 mm
- Weight (DBM-600): approx. 377 kg