Vertical machining center

Matsuura MAM72-25V

Special Equipment for the Machine:

- 1 Extension of the tool magazine from the standard 30 tools to 210 tools, including preparation for 240 tools
- 1 Pallet rotary storage system for 10 pallets, including setup station
- Number of pallets: 10
- Pallet diameter: 130 mm
- Pallet mounting: Capto C6
- Maximum workpiece size: Ø 250 x H 250 mm
- Maximum workpiece weight: 40 kg
- Pallet clamping force: 22.5 kN
- 1 HSC main spindle 40 – 20,000 rpm with 7.5/11 kW motor
- Maximum spindle torque: 70 Nm up to 1,500 rpm
- Including weekly timer for initiating spindle warm-up cycle and automatic machine shutdown
- 1 Spindle holder HSK 63A
- 1 Direct path measuring system (Heidenhain) on X, Y, and Z axes, equipped with purge air
- 1 KNOLL coolant system, consisting of:
- Scraper-belt chip conveyor with lift pump, chip discharge to operator side
- Coolant supply through the spindle with KTS25-50T pump, capacity 24 l/min at 70 bar, 5.5 kW
- Coolant pressure adjustable in 3 stages
- External coolant with coolant pump, capacity 100 l/min at 1.4 bar
- Coolant shower with coolant pump, capacity 100 l/min at 1.4 bar
- Compact filter KF200, filtering capacity 200 l/min
- Dimensions (L x W x H): approx. 1.8 x 1.1 x 1.0 m
- Tank capacity: approx. 1,400 liters
- 1 Cooling water recooler VWK 90 – D emulsion
- Cooling capacity: 11.5 kW
- Ambient temperature up to 42°C
- Refrigerant: R407c
- 1 Coolant spray gun in the working area, including pump and electrical installation
- 2 Spiral screw conveyors
- 1 TEBARON mechanical air filter TEB/BV2 for extraction of emulsion mist, oil mist, and smoke, consisting of:
- 3-stage pre-filter pack
- HEPA filter per DIN EN 60335-2-69 with BIA test certificate, separation efficiency >99.995% for particles ≥ 0.3μ
- Meets category K1/K2 (carcinogenic substances and pathogens) and dust class H requirements
- 1 Single support with base plate for ISI air filter TEB/BV2
- 1 RENISHAW OMP 60 probe for automatic workpiece zero-point setting and measurement, insertable into spindle via tool changer
- Includes EASY PROBE SOFTWARE
- Pressure gauge for tool length measurement and tool breakage monitoring

Special Equipment for the Control:

- 1 Increase in part coordinate systems from 6 to 54
- 1 Coordinate system rotation G68/G69
- 1 Chamfering and rounding of corners
- 1 Automatic reference point transfer
- 1 Resume contouring function
- 1 Extension of macro variables from standard 100–149, 500–549 to 100–199, 500–999
- 1 IZ2/150NF HSC precision controller for simultaneous 5-axis machining, including:
Rodpfey Hrtcsx Akgot
- Fast Data Server function
- High-Speed Precision Contour Control
- Nano Smoothing
- Dynamic zero-point transfer, up to 8 different zero points available (G54.2)
- TCPC Tool Center Point Control for 5-axis simultaneous milling (G43.4/G49)
- Swivel cycle enables machining on an inclined work plane (G68.2/G53.1/G69)

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