Horizontal BAZ with 8 pallets 120 WKZ

Averex Automation Co.,Ltd. averexcnc.com AVEREX HS-540i GTS

AVEREX HS-540i GTS
Horizontal machining center with 8 pallets
Control system
- Fanuc M-Pro1 (0i-MF)
- 10,4" color LCD
- NC memory with 512 KB
- AICC II Control with 200 blocks readable in advance
- Ethernet and USB Device
- Electronic handwheel
- Weekly timer: Auto. Power On/Off of the machine
- High Speed Skip
- Manual Guide 0i
- 54 (6+48) pairs of workpiece zero points
- Tool Offset Memory C
- 400 pairs of tool offsets
- 400 storable programs
- High Speed Skip Signal
- Programmable spindle load monitoring
- Tool Life Management
- Advanced macro variables (#500-#999)
- Program Restart
- Helical Interpolation, Cylinder Jacket Interpolation
- Drilling cycles, rigid tapping
- Scaling, Mirroring,
- Polar Coordinates Programming
- Corner chamfering / Corner rounding

- Blanking sets, up to 9 different
- Customer macro "B
Travels
- travels X/Y/Z: 800/800/800 mm
- spindle center to pallet surface: 30 - 830 mm
- spindle nose to pallet center: 100 - 900 mm
- travels B: 0-360 °
Speeds
- rapid traverse X/Y/Z: 74/74/74 m/min
- feed rate during milling: 0 - 40.000 mm/min
- rapid traverse B: 66.6 rpm
- 1G+ acceleration
Pallet changer
- rotary changer
- number of pallets: 2
- pallet size 500 x 500 mm
- Load capacity: 500 kg per pallet
- workpiece size: Ø800 x H1.000 mm
- Mechanical locking of the pallet clamping device
- Pallet clamping force: 9.8 kN x 4 cones (39.2 kN)
- Pallet height from floor: 1,099 mm
Tool changer
- Tool holder: BBT 40 (SK 40 and HSK 63 optional)
- Number of magazine positions: 80
- Max. Tool diameter: Ø95 mm
- Max. tool diameter Max. tool diameter with free neighboring places: Ø185
mm
- Max. length: 400 mm
- Max. Tool weight: 8 kg
- Type: fixed station/chaotic table
- Speed: 16 sec. for 80 tools
- Tool change time: 0,9 sec./2,1 sec. (heavy tool)
- Chip to chip time: 3.0 sec./3.5 sec. (heavy tool)
Spindle
- Spindle Taper: BBT 40 Big Plus™
- Speed: 15,000 rpm
- Drive power: 37 kW
- Torque: 249 Nm up to 1,150 rpm
- Compressed air through and at the spindle
- Bearing diameter: Ø71 mm
- lubrication: oil / air
- oil cooler
Rotary axis
- Axis: Full 4th axis
- 66.6 rpm
- Indexing: 0.001
- Clamping force: 5.000 Nm
- Holding force: 1.973 Nm
Linear guides
- Manufacturer: THK
- width: 45 mm
- guide shoes X/Y/Z: 190 x 120 / 120 x 70 / 154 x 86 mm

Ball screw
- Manufacturer: TSUBAKI
- Diameter: 40 mm
- Internal cooling: Yes, temperature controlled
- Feed forces X/Y/Z: 13.500 Nm
- Lubrication: Oil / Air
Coolant management
- Coolant system incl. tank 550 liters and pumps
- Chip spirals on the right and left side of the machine
- Coolant through the spindle, 30 bar, incl. preparation for 70
bar
- Coolant shower
- oil skimmer
Accuracies
- positioning accuracy: ± 0,005mm
- Repeating accuracy: ± 0,0025 mm
Other
- Adjustable thermal compensation of spindle and
motor flanges
- Central lubrication oil / air
- CE
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- 50 kvA transformer
Dimensions (APC 2 / 80 or 120 tools)
- Machine size: 4.914 x 2.660 x 2.632 mm
- Footprint: 4.914 x 3.880 x 2.632 mm
- Machine weight: approx. 12,960 kg
- Dual chip conveyor (combination hinged and scraper belt)
- Magazine capacity increased from 80 (standard) to 120 ex works
- BLUM TC50 probe with infrared transmission System for