Gear hobbing machine

GLEASON-PFAUTER P 210 L

A high-performance machine for series production: the horizontal Gleason-Pfauter P 210 L, built in 2003, mills shafts, pinion shafts, and small gears up to module 4 and 180 mm in diameter at speeds of up to 4,000 rpm on the cutter and 1,000 rpm on the workpiece – designed for short cycle times and dry machining. Serwema Retrofit Solutions, Chemnitz, completely overhauls the machine and delivers it with Siemens Sinumerik ONE, the latest generation of control systems with full spare parts and support availability. Modern Gleason-Pfauter kinematics, new electrical system, new drives, new safety technology: you get the performance of a new machine at a fraction of the price, and we will inspect it together with you in Chemnitz.

The horizontal design makes the P 210 L ideal for shaft machining: workpieces up to 830 mm are clamped between the spindle and tailstock, with 300 mm of axial travel and 100 mm of radial travel (center distance 30–130 mm). The milling head pivots by ±40°, and the tangential travel of 160 mm utilizes the full cutter length of 170 mm for long tool life. The high workpiece speed allows for multi-tooth hobbing cutters and thus the cutting performance required in the gearbox and automotive component supply sector. The machine is prepared for connection to a loading portal or a robot.

Technical data: max. workpiece diameter 180 mm, max. module 4, working area radial 100 mm (30–130 mm), axial 300 mm (260–560 mm), tailstock 350 mm (480–830 mm), max. cutter diameter 180 mm, max. cutter length 170 mm, tangential travel 160 mm, cutter speed 300–4,000 rpm, max. workpiece speed 1,000 rpm, swivel angle ±40°, total connection value 50 kVA. Installation dimensions approx. 6.1 × 3.0 × 3.5 m, weight approx. 8.4 t.

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The machine will be delivered with a new Siemens Sinumerik ONE control system and Sinamics S120 drives in an air-conditioned control cabinet manufactured in-house. The user-friendly interface makes setup and programming possible without in-depth G-code knowledge. Geometry acceptance is carried out according to the manufacturer's standard or DIN with a protocol. The scope of delivery also includes the complete machine enclosure with state-of-the-art safety technology, a new coat of paint in RAL 5015/7035, a magnetic chip conveyor, circulation and loss lubrication, a hydraulic unit, a coolant system, and the operating manual.

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