CNC turning and milling center

INDEX C200

The INDEX C200 –

manufactured in 2009 – is a powerful CNC production turning center with a FANUC 31i control, main and counter spindle, and a 65 mm bar capacity. The machine features a high-quality 3-turret design, with turrets 1 and 2 each equipped with X, Z, and Y axes, and turret 3 used for machining on the counter spindle. All three disc turrets are equipped with 10 stations and, with driven tools up to 6,000 rpm, enable highly flexible complete machining. With a portal parts handler, conveyor belt, C-axes on the main and counter spindles, and powerful spindle drives, the machine is particularly suitable for productive series production of complex turned/milled parts.

Control: FANUC 31i
Design: Machine with 3 tool holders / 3 disc turrets
Bar capacity: 65 mm
Machine bed: Vertically arranged gray cast iron machine bed
Main spindle: Spindle 4
Counter spindle: Spindle 5 with Z-axis

Spindles

Main spindle

Bar capacity: 65 mm
Spindle diameter at front bearing: 110 mm
Spindle nose: ISO 702/1, Size 140 Cyl.
Chuck diameter: 160 mm
Power: 25 kW at 100% ED / 33 kW at 40% ED
Torque: 112 Nm at 100% ED / 150 Nm at 40% ED
Speed: 5,000 rpm
C-axis: Resolution 0.001°

Counter spindle

Bar capacity: 65 mm
Spindle diameter at front bearing: 110 mm
Spindle nose: ISO 702/1, Size 140 Cyl.
Chuck diameter: 160 mm
Power: 25 kW at 100% ED / 33 kW at 40% ED
Torque: 112 Nm at 100% ED / 150 Nm at 40% ED
Speed: 5,000 rpm
C-axis: Resolution 0.001°
Counter spindle Z-axis: 700 mm travel
Rapid traverse Z-axis: 50 m/min
Tool holder / Turret

Design with 3 disc turrets, each with 10 stations.
Tool system with 10 stations: Cylindrical shank DIN 69880 – Ø30 x 55 mm.

Tool holder 1

X, Z, Y axes
10 stations
X-axis: 110 mm
Z-axis: 320 / 550 mm (according to documentation)
Y-axis: 100 mm, ±50 mm
Driven tools: 6.5 kW / 16 Nm / 6,000 rpm

Tool holder 2

X, Z, Y axes
10 stations
X-axis: 110 mm
Z-axis: 550 mm
Y-axis: 100 mm, ±50 mm
Driven tools: 6.5 kW / 16 Nm / 6,000 rpm

Tool holder 3

X-axis
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10 stations
Used exclusively for machining on the counter spindle
X-axis: 180 mm
Driven tools: 6.5 kW / 16 Nm / 6,000 rpm
Further technical equipment according to documentation
Portal parts handling system with numerically controlled Z-axis
Workpiece removal from main or counter spindle to conveyor belt
Removal of scrap material from the main spindle into a scrap container
Portal parts handler:
Traverse speed: 100 m/min
Traverse range: 70 mm
Workpiece diameter max.: 90 mm
Workpiece length max.: 250 mm
Scrap length max.: 250 mm
Workpiece weight max.: 3.5 kg
Hydraulic system:
Flow rate: 19 l/min
System pressure: 90 bar
Hydraulic tank: 40 l
Coolant circuit:
Flow rate: 19 l/min
Coolant unit power: 13 kW
Coolant system:
Pump output: 80 l/min / 8 bar
Tank capacity: 300 l
Chip conveyor:
Chip discharge height: 1,250 mm

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