Horizontal machining center

Averex HS-540i GTS 2 APC

AVEREX HS-540i GTS 2-APC, New Machine
Horizontal Machining Center with the option to adapt an
optional pallet rotary magazine (6-APC or 8-APC)
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Standard equipment
- AVEREX MPro1 (FANUC 0i-MF Plus)
- 15" color LCD display, MANUAL GUIDE i, QWERTY* keyboard
- iHMI – Intelligent Human-Machine Interface
- Program memory with 2 MB and up to 1,000 programs
- 4-axis simultaneous operation (X, Y, Z, B)
- AICC II Control with 200-block Look Ahead function
- HRV3+ servo drives (digital servo current control)
- JERK Control (jerk regulation)
- Fine Surface Technology (High-Speed High Quality)
- Extended workpiece coordinate system G54.1 P1 - P300
- Workpiece coordinate system G52 - G59
- Memory card (PCMCIA Flash Card) and USB slot
- Network interface RJ45, Embedded Ethernet
- Enhanced embedded Ethernet
- Week timer: Auto. Power On/Off for the machine
- High-speed skip function
- Tool Offset Memory C
- 400 pairs of tool corrections
- 1,000 storable programs
- Programmable data input (G10)
- Programmable spindle load monitoring M37/M38
- Tool life management
- Extended macro variables (#100–#199, #500–#999)
- Program restart
- Helical interpolation
- Cylindrical surface interpolation (G07)
- Fixed drilling cycles
- Synchronous tapping (G84/G74)
- Rigid tapping with bell-shaped acceleration/deceleration
- Programmable mirroring, scaling
- Polar coordinate programming (G15/G16)
- Chamfering or rounding corners (,C / ,R)
- Optional skip blocks, up to 9
- User-defined macro programming

Axis Travel
- Travels X/Y/Z: 800/800/860 mm

Speeds
- Rapid traverse X/Y/Z: 74/74/74 m/min
- Feed rate during milling: 0–40,000 mm/min
- Rapid traverse B: 66.6 min-1
- 1G+ acceleration

Pallet Changer
- Rotary changer
- Number of pallets 2-APC: 2 (machine / setup station)
- Pallet size: 500 x 500 mm
- Hole grid: 5 x 5 M16 x 25 mm deep, 100 mm pitch
- Loading capacity: 550 kg per pallet
- Workpiece size 2-APC: Ø800 x H1,000 mm
- Workpiece size 6-APC/8-APC: Ø800 x H900 mm
- Mechanical locking of pallet clamping
- Pallet clamping force: 9.8 kN x 4 cones (39.2 kN)
- Pallet height from floor: 1,100 mm
- Standard preparation for retrofit of 4-way pallet storage (HS-540i GTS 2-APC ==> 6-APC, 2 + 4 pallets)

High-Speed Tool Changer
- Tool holder: BBT-40 (optional SK-40 DIN69871 or HSK-A63)
- Number of magazine positions: 80
- Max. tool diameter: Ø95 mm
- Max. tool diameter with adjacent spaces free: Ø185 mm
- Max. tool length: 400 mm
- Max. tool weight: 8 kg
- Type: Fixed place / random
- Speed: 16 s for 80 tools
- Tool change time: 0.9 s / 2.1 s (heavy tool)
- Chip-to-chip time: 3.0 s / 3.5 s (heavy tool)

Spindle

Rotary Axis
- Manufacturer: PARKSON™
- Axis: full 4th axis
- Max. rotation: 66.6 rpm
- Indexing: 0.001°
- Clamping torque: 5,000 Nm
- Holding torque: 1,973 Nm

Linear Guides
- Manufacturer: THK™
- Width: 45 mm
- Guide shoes X/Y/Z: 190 x 120 / 120 x 70 / 154 x 86 mm

Ball Screws
Coolant, chip, and compressed air management

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